Browsing by Author "Elakhame, Z. U."
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Item Assessment of physico-mechanical properties of clay deposits in Asa local government area of Kwara State Nigeria for industrial applications(Department of Civil Engineering, University of Ilorin, Nigeria, 2019) Shuaib-Babata, Yusuf Lanre; Ambali, i. i.; Ibrahim, H. K.; Ajao, K. S.; Elakhame, Z. U.; Aremu, N. I.; Odeniyi, O. M.Adequate information about the properties of most available clay materials in Nigeria is necessary to enhance their industrial applications. Availability of this information will adversely reduce importation of refractory materials and its products into the country, since the mineral resources are abundantly available in the country. This study evaluated the chemical and physico-mechanical properties of some selected clay deposits across the three districts of Asa Local Government Area (LGA) of Kwara State to ascertain their suitability for refractory and other industrial applications. The results revealed that the clay samples were mainly alumina-silica based with silica and alumina concentrations of 47.30 – 58.50% and 32.75 – 34.30% respectively. The physico-mechanical properties exhibited by the clay samples included: clay content (33.80-72.20%), linear shrinkage (6.10-9.80%), moisture content (21.00-33.00%), bulk density (1.99 - 2.87 g/cm3), apparent porosity (21.00-37.00%), permeability (73-94), compressive strength (213-840 N/mm2), thermal shock resistance (+29 cycles), specific gravity (2.18-2.52) and refractoriness (>1300oC). The properties were within the required standard values which make the clays suitable for insulating materials, refractories for low-medium thermal applications and Shuaib-Babata USEP: Journal of Research Information in Civil Engineering, Vol.16, No.2, 2019 et al 2728 manufacturing of ceramics. Though, Afon, Bakase and Ballah clay samples may require the addition of organic matter to enhance the clays’ suitability for applications that may require a higher value of porosity and permeability and low density. Effective utilization of Asa L.G.A. clays will help to domesticate the production of refractory products and enhance the establishment of Small and Medium Scale Foundry Enterprises in Nigeria in addressing the problem of unemploymentItem Characterization of Belle Natural Moulding Sand for Foundry Applications(Department of Civil Engineering, University of Ilorin, Ilorin, 2019-01) Shuaib-Babata, Y. L.; Nafiu, M. B.; Ajao, K. S.; Ambali, I. O.; Elakhame, Z. U.; Busari, Y. O.; Hassan, H. K.; Aremu, N. I.There exists vast availability of natural sands which may be suitable for foundry applications in different locations Kwara State in particular and generally in Nigeria. The sands need to be identified and characterised for productive and profitable foundry practices. In this study, assessment of chemical and physico-mechanical properties of the natural moulding sand in Belle community of Kwara State, Nigeria was carried out to ascertain its suitability for foundry applications. The analysis of the sand samples’ Chemical compositions were done using an XRF Analyser, while American foundry-men Society, ASTM and British standards laboratory tests procedures were adopted appropriately to determine the sand’s physico-mechanical properties. The results of chemical composition analysis showed that SiO2 have dominance proportion in the sand sample with an average value of 92.90 %, followed by Al2O3 (5.13%). CaO, Fe2O3, MgO, K2O, Na2O, ZnO and MnO were present within acceptable limits as trace elements. The results showed average physico-mechanical properties of the natural moulding sand sample to include grain fineness number (126), bulk density (1765 Kg/m3), moisture contents (7.66%), specific gravity (2.64), permeability (0.1cm/s), green compressive strength (51KN/m2), dry compressive strength (209KN/m2), flowability (65.22%), clay content (10%) shatter index (76%) and refractoriness (>900oC), which were within the required standards for casting of non-ferrous metal. Thus, Belle sand was found suitable for casting of non-ferrous metals. Though, there may be a need for the use of additives like bentonite, to enhance the sand’s clay content in order to increase the sand potential for foundry applicationsItem Characterization of Belle natural moulding sand for foundry applications(Department of Civil Engineering, University of Ilorin, Ilorin, 2019) Shuaib-Babata, Y. L.; Nafiu, M. B.; Ajao, K. S.; Ambali, I. O; Elakhame, Z. U.; Busari, Y. O.; Hassan, H. K.; Aremu, N. I.There exists vast availability of natural sands which may be suitable for foundry applications in different locations Kwara State in particular and generally in Nigeria. The sands need to be identified and characterised for productive and profitable foundry practices. In this study, assessment of chemical and physico-mechanical properties of the natural moulding sand in Belle community of Kwara State, Nigeria was carried out to ascertain its suitability for foundry applications. The analysis of the sand samples’ Chemical compositions were done using an XRF Analyser, while American foundry-men Society, ASTM and British standards laboratory tests procedures were adopted appropriately to determine the sand’s physico-mechanical properties. The results of chemical composition analysis showed that SiO2 have dominance proportion in the sand sample with an average value of 92.90 %, followed by Al2O3 (5.13%). CaO, Fe2O3, MgO, K2O, Na2O, ZnO and MnO were present within acceptable limits as trace elements. The results showed average physico-mechanical properties of the natural moulding sand sample to include grain fineness number (126), bulk density (1765 Kg/m3), moisture contents (7.66%), specific gravity (2.64), permeability (0.1cm/s), green compressive strength (51KN/m2), dry compressive strength (209KN/m2), flowability (65.22%), clay content (10%) shatter index (76%) and refractoriness (>900oC), which were within the required standards for casting of non-ferrous metal. Thus, Belle sand was found suitable for casting of non-ferrous metals. Though, there may be a need for the use of additives like bentonite, to enhance the sand’s clay content in order to increase the sand potential for foundry applicationsItem Characterization of Belle Natural Moulding Sand for Foundry Applications(USEP: Journal of Research Information in Civil Engineering, 2019) Shuaib-Babata, Y. L.; Nafiu, M. B.; Ajao, K. S.; Ambali, I. O.; Elakhame, Z. U.; Busari, Y. O.; Ibrahim, H. K.; Aremu, N. I.There exists vast availability of natural sands which may be suitable for foundry applications in different locations Kwara State in particular and generally in Nigeria. The sands need to be identified and characterised for productive and profitable foundry practices. In this study, assessment of chemical and physicomechanical properties of the natural moulding sand in Belle community of Kwara State, Nigeria was carried out to ascertain its suitability for foundry applications. The analysis of the sand samples’ Chemical compositions were done using an XRF Analyser, while American foundry-men Society, ASTM and British standards laboratory tests procedures were adopted appropriately to determine the sand’s physico-mechanical properties. The results of chemical composition analysis showed that SiO2 have dominance proportion in the sand sample with an average value of 92.90 %, followed by Al2O3 (5.13%). CaO, Fe2O3, MgO, K2O, Na2O, ZnO and MnO were present within acceptable limits as trace elements. The results showed average physico-mechanical properties of the natural moulding sand sample to include grain fineness number (126), bulk density (1765 Kg/m3), moisture contents (7.66%), specific gravity (2.64), permeability (0.1cm/s), green compressive strength (51KN/m2), dry compressive strength (209KN/m2), flowability (65.22%), clay content (10%) shatter index (76%) and refractoriness (>900oC), which were within the required standards for casting of non-ferrous metal. Thus, Belle sand was found suitable for casting of non-ferrous metals. Though, there may be a need for the use of additives like bentonite, to enhance the sand’s clay content in order to increase the sand potential for foundry applications.Item DEVELOPMENT AND EVALUATION OF CERAMIC TILES USING WASTES AND SOLID MINERALS(College of Engineering, Sultan Qaboos University, Muscat, Sultanate of Oman, (Western Asia), 2019) Elakhame, Z. U.; Shuaib-Babata, Y. L.; Ambali, I. O.This paper focuses on the need for domesticating the production of building materials like tiles to address the problem of Nigeria over dependence on imported goods, despite adequate availability of mineral resources like clay, quartz and feldspar in the country. Clay, quartz and feldspar, and milled glass were respectively obtained from Ogijo in Ogun State, Okpila in Edo State and Oshodi, Lagos State of Nigeria were characterized using ASTM C71 as a guide. Samples of the ceramic tile were produced from varying mixtures of clay, quartz, feldspar and milled glass. The chemical and physio-mechanical properties of the samples were also determined. The results showed that the clay sample belong to Alumino-silicate group with 59.20% silica and 21.25% alumina. The samples’ properties met the required standards; hence, the materials were found suitable for production of ceramic tiles of acceptable standards. Though, the porosity of the sample tiles increased as the percentage weight of the clay material in the mixture decreased the proportion of quartz, feldspar and milled glass increased. The sample containing 70% Clay and 30% Feldspar had better formulation properties than others.Item Production and Characterization of Asbestos Free Brake Pads From Kenaf Fiber Composite(Faculty of Engineering and Technology, Adeleke University, Ede, Nigeria., 2020) Elakhame, Z. U.; Shuaib-Babata, Y. L.; Jimoh, S. O.; Bankole, L. K.; Ambali, I. O.Brake pads are the most important t components of an automobile braking system majorly for deceleration of vehicles by transforming the kinetic energy of the vehicle to heat energy. The performance of a brake pad depends on the frictional material that is used in its formulation. Carcinogenic nature of asbestos fibers in brake pad which is dangerous to human health makes its use no longer acceptable, and this has led to development of new asbestos-free friction materials for brake pads. This study focused on the production of brake pads using kenaf fiber composite that are eco-friendly following the powder metallurgy methods. The properties of the produced brake pads, such as comprehensive strength, wear rate, water absorption and flame resistance were tested to ascertain its suitability. The results from the tests confirm that the produced brake pads compared favorably with commercial brake padItem Utilisation of Indigenous Ceramic Raw Materials for the Production of Water Closet(SCIENTIFIC RESEARCH, 2020-09) Elakhame, Z. U.; Obe, Y. O.; Shuaib-Babata, Y. L.; Bankole, L. K.; Omowunmi, O. J.; Ambali, I. O.; Akinsanya, O. O.; Unachukwu, A. J.; Adeyemo, R. G.; Ikusedun, MThe fact is that Nigeria ceramic raw materials are underutilized as a result of inadequate information on the materials which limits the local production of water closet. The emphasis of this research was on the suitability of the physio-chemical properties of the abundant locally sourced ceramic raw materials from South-west Nigeria. The selected locally sourced raw materials included: kaolin, feldspar, silica and ball clay. The Physical properties carried out on the specimens produced include chemical analysis, shrinkage, porosity, bulk density, modulus of rupture, plasticity and viscosity. The physical property tests were done in accordance with (ASTM C). Standard and the chemical composition were identified by AAS spectrometer. However, the ratio of kaolin, feldspar, quartz and ball clay was varied in five major formulation represented as A, B, C, D and E. The clay, kaolin, quartz and feldspar used in this study were found to belong to alumina-silicate group suitable for the production of standard water closet. The samples’ properties met the required standards; hence, the materials were found suitable for production of water closet of acceptable standards. Composition A specimen gives the most suitable proportions for the production of water closet at 40% of kaolin, 25% of feldspar, 10% of quartz and 25% of ball clay respectively.